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Equilibrado de piezas
El equilibrado constituye un proceso fundamental en las tareas de mantenimiento de maquinaria agricola, asi como en la produccion de ejes, volantes, rotores y armaduras de motores electricos. Un desequilibrio provoca vibraciones que incrementan el desgaste de los rodamientos, generan sobrecalentamiento e incluso pueden causar la rotura de los componentes. Para evitar fallos mecanicos, es fundamental detectar y corregir el desequilibrio a tiempo utilizando tecnicas modernas de diagnostico.
Metodos principales de equilibrado
Existen varias tecnicas para corregir el desequilibrio, dependiendo del tipo de pieza y la intensidad de las vibraciones:
El equilibrado dinamico – Se aplica en elementos rotativos (rotores y ejes) y se lleva a cabo mediante maquinas equilibradoras especializadas.
Equilibrado estatico – Se emplea en volantes, ruedas y piezas similares donde basta con compensar el peso en un solo plano.
La correccion del desequilibrio – Se lleva a cabo mediante:
Perforado (eliminacion de material en la zona mas pesada),
Colocacion de contrapesos (en ruedas, aros de volantes),
Ajuste de masas de balanceo (por ejemplo, en ciguenales).
Diagnostico del desequilibrio: ?que equipos se utilizan?
Para identificar con precision las vibraciones y el desequilibrio, se utilizan:
Maquinas equilibradoras – Permiten medir el nivel de vibracion y determinan con exactitud los puntos de correccion.
Equipos analizadores de vibraciones – Registran el espectro de oscilaciones, identificando no solo el desequilibrio, sino tambien fallos adicionales (por ejemplo, el desgaste de rodamientos).
Sistemas de medicion laser – Se emplean para mediciones de alta precision en componentes criticos.
Las velocidades criticas de rotacion requieren especial atencion – regimenes en los que la vibracion aumenta drasticamente debido a la resonancia. Un equilibrado adecuado evita danos en el equipo en estas condiciones de funcionamiento.